Stackwall corners were one of the very first ways developed to make inexpensive corners for cordwood construction. The problem was they were (are) very time-consuming to build (every timber has to be leveled multiple times) and the roof could not be built until the corners and the cordwood were all completed, The University of Manitoba Engineering Department was the first to apply a rubric for building stackwall corners using the following drawing and explanation from the book Stackwall: How to Build It published in 1977.
Stackwall corners mean the roof cannot go on until the corners and all the walls are finished. Cordwood is so labor intensive it often takes a couple of years to complete and the cordwood sits out in the elements and degrades.
The newest Easy Peasy Stackwall corner was developed by Tim D. of Minnesota who liked the “look” of the stackwall corner, but wanted to put his roof on first to keep his cordwood clean and dry. So he built a stackwall corner without mortar. It is basically a giant Jenga puzzle, but it is all bolted and screwed together. The other wall posts give it additional stability.
(Above) From Lee S. in Alaska. This is glued, screwed and mortared to the existing post framework. Lee says it is worth it to make the home look “cool.”
Timber Frame with Stackwall corners. This does not speed the process but rather makes it just as laborious, because the stackwall corner still has to be leveled and mortared bit by bit.
(Above) Beth & Dennis Laper used the build-ahead-of-time Easy Peasy stackwall corner-post concept.
These Stackwall corners are attached to a hidden post framework, buried within the cordwood.
(Above) Jack Henstridge built this one in New Brunswick using stackwall corners, a post framework and a gambrel roof.
Grant Nicholson of Owen Sound, Ontario made “cast corner blocks” to create his corners. Note the framework and cordwood are already in place in his double wall beauty. He eventually used a block and tackle to hoist the quoins. This concept and execution are detailed in his article in the Cordwood Conference Papers 2011.
The Cordwood Carriage House in central Minnesota with Easy Peasy Stackwall corners.
You may ask, “What has replaced the Stackwall corner?” Answer: The Post & Beam Framework: the roof can be added to a well-braced framework, putting the materials, the cordwood and the builders out of the elements. If the house isn’t finished in one building season, the unfinished sections can be sided and completed at a later date.
Should you wish to learn how to build a cordwood cottage, cabin or home, please visit www.cordwoodconstruction.org While you are there, click on the pictures, read the brief articles, check out the latest workshops and newsletter and if you are interested click on the Online Bookstore to see all the cordwood literature available in print, video and ebook format.
If you have questions that aren’t answered on the website you can email me at firstname.lastname@example.org
Readers have requested a brief bio, so here goes:
“Richard & Becky Flatau built their mortgage-free cordwood home in 1979 in Merrill, Wisconsin. Since then, they have written books, conducted workshops, facilitated the 2005, 2011 and 2015 Cordwood Conferences and provided consultation for cordwood builders. Cordwood Construction: Best Practices DVD (2017), Cordwood Construction Best Practices book (2017) and Cordwood Conference Papers 2015 are the newest publications available from their online cordwood bookstore. www.cordwoodconstruction.org
Click on the picture if you would like to order this “Best Practices” DVD.